A single palm-sized device captures 150+ machine parameters — triaxial vibration, sound, ultrasound, surface and ambient temperature, humidity — with edge analytics on-board and no gateways required. Class 1 Div 2 certified, IP67 rated, with a 5-year replaceable battery.
Built-in sensors + 3rd-party I/O
Machine parameters captured
Battery life, replaceable
Hazardous locations certified
SIX SENSORS IN ONE
The iCastSense combines six sensing technologies into a single mounted device — plus external I/O for third-party sensors. What used to require a rack of instruments now fits on the side of a compressor.
1
MEMS ACCELEROMETER
X, Y, Z axes · 1 Hz to 25 kHz band · ±64g measurement range. Captures G force, acceleration, and velocity for full vibration signature analysis.
2
STRUCTURE-BORNE MEMS
100 Hz to 40 kHz band. Catches high-frequency events — bearing spalling, valve leakage, cavitation — well before they surface in vibration data.
3
MEMS DIGITAL MICROPHONE
100 Hz to 20 kHz band. Airborne sound for audible fault detection and process context.
4
CONTACT PROBE
-40°C to +105°C via the stainless steel puck mount. Direct measurement of bearing case and housing temperature.
5
ENVIRONMENTAL SENSOR
-40°C to +85°C air temperature · 0 to 100% RH (non-condensing). Environmental context for anomaly correlation.
6
M8 CONNECTOR
One analog (4-20 mA / 0-10V) plus one digital (UART / 1-wire) input per port. Ingests flow, pressure, motor current, and oil quality sensors.
EXTENSIBLE VIA I/O PORT
The iCastSense’s M8 connector lets you ingest data from third-party sensors already at your site — up to two per port (one analog, one digital). No separate data logger, no separate cellular gateway. Every reading flows through the same edge analytics and cloud pipeline.
Monitor motor current and voltage for anomalies.
Extend condition monitoring to lubricant health.
Detect suction and discharge pressure anomalies.
Track throughput alongside asset condition.
EXTENSIBLE VIA I/O PORT
The iCastSense’s M8 connector lets you ingest data from third-party sensors already at your site — up to two per port (one analog, one digital). No separate data logger, no separate cellular gateway. Every reading flows through the same edge analytics and cloud pipeline.
Monitor motor current and voltage for anomalies.
Track throughput alongside asset condition.
Detect suction and discharge pressure anomalies.
Extend condition monitoring to lubricant health.
BUILT-IN EDGE ANALYTICS
The iCastSense runs FFT, envelope analysis, and anomaly detection on-device. Time-critical alerts don’t wait for the round-trip to the cloud. Bandwidth costs drop because only tagged features move over cellular in real time, while raw signals stream up on schedule for deep ML training.
Real-time anomaly detection — sensor evaluates each measurement against physics-informed thresholds before transmission.
Tagged + raw data pipeline — features go up immediately for alerts; raw data flows on schedule for model retraining.
Bandwidth-efficient — cellular data volume drops by orders of magnitude versus raw streaming.
ON SENSOR
Triaxial vibration to 25 kHz + acoustic bands + temperature
ON SENSOR
Real-time processing against baseline; tags out-of-range events
TO CLOUD
Alerts route to the platform within seconds via cellular
TO CLOUD
Full waveforms upload for deep ML retraining and RUL modeling
BUILT-IN CONNECTIVITY
Every iCastSense ships with prepaid cellular activated and a redundant SIM in place. Sensors connect direct-to-cloud — no local network configuration, no gateways to deploy, no IT tickets to open.
LTE Cat M1 and Cat NB-IoT with EGPRS fallback. Roughly 7× the range of standard 4G — ideal for remote wellsites and pipeline stations.
Two SIMs built-in for redundancy
Power class 5 transmitter
Bluetooth 5.1 BLE / LR for mobile-app pairing and provisioning. WiFi available for site-network deployments where preferred.
BLE 5.1 / IEEE 802.15.4 at 2.4 GHz
iOS + Android mobile app
End-to-end encryption from sensor to cloud. All data flows over authenticated, encrypted channels — no plaintext anywhere in the pipeline.
Encryption: SSL/TLS, AES
Protocols: HTTPS, MQTTS, TCP/UDP
Certified for hazardous locations. Sealed against dust and water. Engineered for extreme temperature and sustained vibration. The iCastSense is built to outlast the assets it monitors.
UL 121201 certified for use in flammable-gas environments.
Fully sealed against dust ingress. Submersion resistant.
Operating range from arctic to desert-hot conditions.
Replaceable battery. Optional 9-26V external power.
±50g continuous, 100g max
Stainless steel puck & steel screw
RoHS & REACH · FCC Part 15
FRICTIONLESS INSTALLATION
Any field mechanic can install and provision the iCastSense end-to-end. No specialist tools, no site network changes, no IT tickets. Sensors ship pre-activated and ready to run.
ARRIVES READY
Sensor arrives with prepaid cellular activated and dual SIMs installed. No configuration before it leaves the box.
5 – 10 MIN
Stainless steel puck attaches to a running compressor, pump, or engine via industrial adhesive or screw. Zero downtime.
MINUTES
Scan the QR code with the Shoreline mobile app (iOS or Android), configure the machine powertrain, press SETUP on the sensor.
IMMEDIATE
Sensor auto-provisions to the cloud, matches to its Physical AI model, and starts feeding the dashboard.
GET STARTED · QUICK START PACKAGE
The Shoreline Quick Start Package includes everything needed to pilot APM across a full facility zone — sensors, cloud portal, mobile app, expert support, and a 12-month platform subscription. Zero CapEx, all-inclusive SaaS pricing.
WHAT’S INCLUDED
Shoreline AI, 1671 Dell Ave, Suite 208, Campbell, CA 95008
info@shorelineai.us
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